ASTM A312 TP304 Serrated Finned Tube With SS304 Fins For Oil Gas Industries

ASTM A312 TP304 Serrated Finned Tube With SS304 Fins For Oil&Gas Industries

An ASTM A312 TP304 Serrated Finned Tube with SS304 Fins refers to a specific type of finned tubing that is commonly used in heat exchanger applications. Here is a detailed explanation of the components:

1. Chemical Composition and Mechanical Properties of ASTM A312 TP304

Chemical Composition of ASTM A312 TP304
Type 304 stainless steel has a defined range of elements to ensure proper performance. The following table lists the maximum and minimum percentages of each element:

| Element | Content (%) |
| Chromium (Cr) | 18.0 – 20.0 |
| Nickel (Ni) | 8.0 – 10.5 |
| Carbon (C) | ≤ 0.08 |
| Manganese (Mn)| ≤ 2.00 |
| Silicon (Si) | ≤ 1.00 |
| Phosphorus (P)| ≤ 0.045 |
| Sulfur (S) | ≤ 0.030 |
| Nitrogen (N) | ≤ 0.10 |
| Iron (Fe) | Balance (Remaining) |

Mechanical Properties of ASTM A312 TP304
The mechanical properties of TP304 stainless steel are critical for applications requiring strength and durability. Below are the key properties:

| Property | Value |
| Tensile Strength | 515 MPa (75,000 psi) |
| Yield Strength (0.2% offset) | 205 MPa (30,000 psi) |
| Elongation (% in 2 inches) | ≥ 35% |
| Hardness, Rockwell (HRB) | ≤ 92 |
| Modulus of Elasticity | Approx. 200 GPa (29 × 10⁶ psi) |
| Density | 7.93 g/cm³ (7930 kg/m³) |
| Melting Point | 1399 – 1454°C (2550 – 2650°F) |

Key Characteristics of ASTM A312 TP304 material:
- Corrosion Resistance: Excellent resistance to corrosion in atmospheric environments and many corrosive media. However, it may be susceptible to pitting and crevice corrosion in chloride-containing environments.
- Formability: Can be easily formed into a variety of shapes, making it ideal for tubing and piping applications.
- Weldability: Excellent weldability with all standard welding processes without the need for pre/post heat treatment. Low carbon content reduces the risk of carbide precipitation during welding.
- Strength: Good strength-to-weight ratio and mechanical properties, suitable for high-pressure or high-temperature service.

2. Serrated Finned Tube
- Finned Tube: A tube that has external fins attached (or formed integrally) to enhance heat transfer by increasing the surface area.
- Serrated Fins: The fins are "serrated", meaning they have a patterned or jagged profile rather than a smooth surface. The serrations improve heat transfer efficiency by disrupting air or fluid flow, reducing the thermal boundary layer, and enhancing the turbulence around the tube.
- Purpose: Serrated fins are often used in applications where efficient heat exchange is critical, such as air-cooled heat exchangers and steam heaters.

3. SS304 Fins
- Refers to the fins made of Type 304 stainless steel (SS304), the same alloy as the tube itself.
- Using SS304 for both the tube and the fins ensures compatibility in terms of corrosion resistance, thermal expansion, and durability.
- SS304 is ideal for applications in corrosive environments, moderate temperatures, and where hygienic or clean conditions are required (like in food processing, chemical industries, or HVAC setups).

Summary:
The ASTM A312 TP304 Serrated Finned Tube with SS304 Fins is a durable, corrosion-resistant heat transfer device that combines the benefits of Type 304 stainless steel and serrated fin design to maximize efficiency in applications requiring the transfer of heat between fluids or between fluids and gases.

Applications of ASTM A312 TP304 Serrated Finned Tube with SS304 Fins:
1. Heat Exchangers
- Air-Cooled Heat Exchangers: Used in industries such as power generation, chemical processing, and refineries to transfer heat between a fluid and air. Serrated fins improve heat dissipation by increasing surface area and airflow turbulence.
- Shell and Tube Heat Exchangers: Common in chemical industries for efficient heat transfer between two fluids. TP304's corrosion resistance ensures reliable service in such environments.

2. Boilers and Economizers
- Used in boilers to enhance heat extraction from gases and improve thermal efficiencies.
- Economizers in steam plants incorporate finned tubes to recover heat from exhaust or flue gases, reducing energy consumption.

3. Condensers
- TP304 serrated finned tubes are suitable for condensers that require high corrosion resistance and thermal efficiency.
- Commonly found in power generation facilities and HVAC systems.

4. Coolers
- Air Coolers: Utilized in refrigeration or industrial cooling systems for heat dissipation into the environment.
- Fluid Coolers: For cooling industrial fluids, especially in applications involving corrosive fluids.

5. Petrochemical and Chemical Processing
- Often used in heat exchangers handling corrosive chemicals, thanks to the excellent corrosion resistance offered by TP304 stainless steel.
- Examples include reactors, distillation columns, and gas coolers.

6. Food and Beverage Industry
- Suitable for heat transfer applications where hygiene and corrosion resistance are critical, such as pasteurizers, evaporators, and coolers in the food and beverage industry.

7. Marine Applications
- TP304 stainless steel's resistance to saltwater corrosion (though not to the level of more specialized grades like 316) makes it suitable for marine heat exchangers and cooling systems.

8. Power and Energy Generation
- Used in heat recovery steam generators (HRSGs) to transfer heat efficiently in combined-cycle power plants.
- Plays a key role in solar thermal systems and geothermal energy systems that involve corrosive fluids at elevated temperatures.

9. HVAC Systems (Heating, Ventilation, and Air Conditioning)
- Employed in industrial and commercial HVAC systems for heating and cooling applications.
- Serrated finned tubes ensure efficient heat transfer in systems where compact designs are needed.

10. Oil and Gas Industry
- In upstream, midstream, and downstream operations, serrated finned tubes are used for heat exchangers, gas coolers, and equipment handling corrosive environments, hydrogen sulfide (H₂S) treatment, and high-pressure systems.

11. Thermal Recovery Systems
- Heat recovery systems use finned tubes to capture waste heat from industrial processes or exhaust gases, converting it into useful energy for steam, heating, or water treatment applications.

12. Chemical and Pharmaceutical Equipment
- Chemical reactors, evaporators, and distillation systems often depend on finned tubes for efficient heat exchange in processes involving corrosive and reactive chemicals.